manuais Tweco 151 with SL100SV

Tweco 151 with SL100SV Manual do Utilizador (172 páginas)

Marca: Tweco | Categoria: Equipamento | Tamanho: 12.75 MB |

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Índice

Operating Manual

1

CUTMASTER

1

WE APPRECIATE YOUR BUSINESS!

2

YOU ARE IN GOOD COMPANY!

2

TABLE OF CONTENTS

5

TABLE OF CONTENTS (continued)

6

SECTION 1:

9

GENERAL INFORMATION

9

Minimum Protective Suggested

10

Less Than 300* 8 9

10

300 - 400* 9 12

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400 - 800* 10 14

10

1.03 Publications

11

1.04 Note, Attention et

11

Avertissement

11

1.05 Precautions De Securite

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Importantes

12

1.06 Documents De Reference

13

1.08 Statement of Warranty

16

SECTION 2: SPECIFICATIONS

17

2.04 Power Supply Features

19

2.06 Torch Specifications

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1.9" / 50 mm

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Art # A-04056

22

8.5" / 216 mm

22

5.375" / 137 mm

22

2.08 Introduction to Plasma

23

PIP Switch

24

Shield Cup

24

To Control

24

Cable Wiring

24

SECTION 3: INSTALLATION

25

L1 L2 L3

27

3.04 Gas Connections

28

B. Optional Air Filters

29

Art # A-04604

30

Art # A-04254

31

3.06 Torch Installation

32

3.07 Torch Parts Selection

33

CPC Connector for

34

Art # A-04075

34

Connector for SC-11

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Standoff Control / CNC

34

Thermal Dynamics

35

CNC Controller

35

Knockout for Alternate

35

Art # A-04149

36

Automation Interface PC Board

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Art # A-03757

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Switches

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8 7 6 5 4 3 2 1

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Art # A-03964

38

Pot / LED Board

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SECTION 4: OPERATION

39

A. Torch Parts Selection

40

B. Torch Connection

40

D. Gas Selection

40

E. Connect Work Cable

40

F. Power On

41

I. Cutting Operation

43

J. Typical Cutting Speeds

43

K. Postflow

43

Consumable Parts

44

1/8” (3 mm)

45

4.04 Cut Quality

46

A. Piloting

47

B. Torch Standoff

47

C. Edge Starting

47

D. Direction of Cut

47

4.06 Torch Operation

48

B. Travel Speed

49

4.07 Cutting Parameters

50

4.08 Cutting Specifications

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OPERATION 4-14 Manual 0-4691

52

Material: Mild Steel

53

OPERATION 4-16 Manual 0-4691

54

Material: Stainless Steel

55

OPERATION 4-18 Manual 0-4691

56

Material: Aluminum

57

OPERATION 4-20 Manual 0-4691

58

OPERATION 4-22 Manual 0-4691

60

OPERATION 4-24 Manual 0-4691

62

Manual 0-4691 4-25 OPERATION

63

Material:

64

Art # A-02995

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Art # A-02476

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First & Second

71

Cartridges

71

(as marked)

71

D. Cleaning Torch

72

E. O-Ring Lubrication

72

5.02 Common Faults

73

5.03 Basic Troubleshooting

74

Art # A-03725

76

A. General Information

79

D. Pilot Arc Test

80

E. Main Arc Test

80

Art # A-04510

81

Art # A-04640

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Art # A-04641

86

5.06 Pilot Arc Problems

87

Main PC Board Layout

90

5.07 Main Arc Problems

92

Art # A-02847

94

Wire #21

95

Wire #24

95

Top clip

95

Wire #22

95

Wire #23

95

Art # A-03906

96

Art # A-03002

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Fuse Location

97

Input Diode Replacement

100

Art # A-04610

101

E. IGBT Replacement

102

IGBT PC Boards

103

IGBT Modules

103

E. Main PC Board Replacement

104

T1 T2 T3

105

A. Fan Replacement (M1, M2)

106

B. Work Cable Replacement

107

C. Pilot PC Board Replacement

107

Art # A-03705

108

Output PC Board

109

Thermal Pads

109

Output Diodes

109

Art # A-04639

109

Heatsink

109

Output Power Board

110

SECTION 6:

113

PARTS LISTS

113

114

Art # A-03709

115

Art # A-04541

116

Art # A-03005

117

Art # A-04514

119

Manual 0-4691 6-9 PARTS LISTS

121

NOTE: Illustration may vary

121

6.10 Torch Replacement Parts

122

Art # A-03872

123

6.11 Torch Replacement Parts

124

Art # A-07113

125

Art # A-04383

127

Art # A-04603

127

Art # A-04384

128

PATENT INFORMATION

129

This Page Left Blank

130

(BLOCK DIAGRAM)

131

Date of Mfr:

132

Art # A-07114

134

Art # A-07115

135

Art # A-03993

136

(MOST COMMON SETTINGS)

137

(Division Factors 16-24)

138

(Division Factors 24-30)

139

(Division Factors 30-33)

140

(Division Factors 33-36)

141

(Division Factors 36-43)

142

(Division Factors 43-50)

143

WIRING LAYOUT

144

LAYOUT and TEST POINTS

145

APPENDIX A-16 Manual 0-4691

146

Manual 0-4691 A-17 APPENDIX

147

Main Power PC Board Signals

148

(208/230-Volt POWER SUPPLIES)

150

Manual 0-4691 A-21 APPENDIX

151

Logic Board Signals

152

Art # A-04570

154

Art # A-04605

155

Art # A-04582

156

APPENDIX A-28 Manual 0-4691

158

Art # A-04539

158

Manual 0-4691 A-29 APPENDIX

159

APPENDIX A-30 Manual 0-4691

160

Art # A-07156

160

Manual 0-4691 A-31 APPENDIX

161

APPENDIX A-32 Manual 0-4691

162

Art # A-04540

162

Manual 0-4691 A-33 APPENDIX

163

APPENDIX A-34 Manual 0-4691

164

Manual 0-4691 A-35 APPENDIX

165

APPENDIX A-36 Manual 0-4691

166

Art # A-04656

166

THERMAL DYNAMICS

167

INDUSTRIAL PARK No. 2

167

WEST LEBANON, NH 03784

167

603-298-5711

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APPENDIX A-38 Manual 0-4691

168

Art # A-07158

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Manual 0-4691 A-39 APPENDIX

169

Manual No. 0-4691

170

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